Solutions
   
Structural Health Monitoring
 

Erallo’s Structural Health Monitoring Capabilities

Erallo’s innovative SHM systems provide the ability to effectively monitor the health of metals, composites and concrete structures and components that need continuous and reliable monitoring: from bridges to rotor blades on aircrafts and gear boxes on vehicles.

Erallo’s solutions are based on the structural analysis methodology of Strain Energy Mode Shapes (SEMS) and combined with simple sensors and networks to identify micro-cracking and structural fatigue. The damage identification method, based on strain energy modal analyses is a very sensitive indicator of damage. The method can be applied to both two dimensional as well as three dimensional structures.

 

Graph of strain-energy response; location of damage can be identified by the peaks [1]

 
 

Smart Sensor-based SHM System for Bridges

Erallo’s smart, sensor-based Structural Health Monitoring (SHM) systems remotely and automatically identify and quantify fatigue damage in many types of structures and materials; including metals, composites, and concrete. In any structure – it is inevitable that with age comes deterioration – and visual inspections can miss threatening conditions, like the propagation of micro-cracks in bridge structures. Erallo’s smart sensor network system can identify structural fatigue damage missed by visual inspections. The system uses real-time data captured from ruggedized strain gauge sensors. Embedded microprocessors and specialized mathematical models and algorithms process and identify the signature of micro-cracks, and can even extrapolate an estimated “remaining life” of the structure, , like the in for bridge safety it can be missed by.
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Innovative SHM in Composite Aircraft Structures

Erallo’s innovative Structural Health Monitoring techniques can also be applied to the job of monitoring the structural integrity of composites used in helicopters and aircrafts, including structural frame components, rotors, and shells. It can determine the condition and detect and identify the yield point of structural composite components without requiring the laborious disassembly and downtime of some other SHM processes. Wireless sensor networks and web-based services provide data access to technicians using hand-held devices and could trigger in-flight notifications to pilots when critical conditions are identified.

   
 
 

Structural Health Monitoring for Rotor Gears

With the complexity of helicopter and vehicle rotor gears, a mix of technologies need to be used to get an accurate picture of its condition; including 1) acoustic emissions (AE) monitoring, 2) vibration monitoring, and 3) strain monitoring. Combined with Erallo’s specialized algorithms and cleaning/filtering techniques to isolate, detect and analyze the signatures of early crack initiation and propagation, these methods and techniques provide a system for identifying early damage conditions on rotating gearbox components (gears and bearings) without the need to disassemble the gearbox…read more

   
 
  Landing Gear Monitoring

Landing gear endures tremendous amounts of shock during both landings and taxiing and the failure of the gear can be catastrophic.
To ensure the integrity of landing gear and to detect induced strains beyond yield and before micro cracking of structural components requires identifying induced stress-strain states before failure and detecting the crack initiation of structural components -- ideally, without requiring the laborious disassembly and downtime of current non-destructive inspection (NDI) procedures. Erallo’s novel methodology of strain monitoring with time, sensor fusion technology, and innovative structural analysis models and algorithms can be used to establish landing gear damage states as a proactive indicator of component conditions.

 

 

 

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